M&M’s Problem Plants: Business Process Reengineering Case Study

Shared by SteadyAtlas9417 October 28, 2026 PDF
Page 1 shows the heading 'BPR CASE STUDY M&M'S PROBLEM PLANTS' and the first paragraph of the case study.
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About this document

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5 pages
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$5 one-time, yours to keep
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Subject
Business, Management, Organizational Behavior

This case study looks at the problems faced by Mahindra & Mahindra’s Igatpuri and Kandivili plants in the mid-1990s, including manufacturing inefficiencies and union issues. It discusses the implementation of a Business Process Reengineering (BPR) program to address these challenges.

What's inside

  • Problems at M&M's Igatpuri and Kandivili plants
  • Attempts to address issues through voluntary retirement schemes
  • Implementation of Business Process Reengineering
  • Union response and strike
  • Background on Mahindra & Mahindra
  • Other examples of Business Process Reengineering

Who it is for: Students of Business Process Reengineering, Business Management, and Organizational Behavior. (Undergraduate)

#business management #business process reengineering #case study #manufacturing #union issues

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Summary

M&M’s Problem Plants discusses the challenges faced by Mahindra & Mahindra at two of its plants. Students learn about the company's attempts to improve efficiency and productivity through business process reengineering.

The Problems at Igatpuri and Kandivili

The plants had manufacturing inefficiencies, poor productivity, long production cycles, and sub-optimal output. The workforce was under-productive, unionized, and bloated. The work culture was unhealthy and corruption was widespread.

Business Process Reengineering

M&M decided to implement a BPR program to address the plant issues. The program was developed with help from Lucas Engineering Systems. The unions expressed displeasure and went on strike, but management stood firm.

M&M's Background and Restructuring

M&M is one of India's top industrial houses, founded in 1945. In 1994, it initiated a major restructuring exercise as part of a BPR program. The company regrouped its divisions into six clusters of related businesses.

Real Business Examples

The document gives examples of business process reengineering in action. Dassault Systems created Catia, a CAD/CAM software. Boeing and DaimlerChrysler used it to design aircraft and vehicles, saving time and costs.

Key terms

Business Process Reengineering
A management approach aiming to help organizations fundamentally rethink and radically redesign business processes.
Voluntary Retirement Schemes
Programs offering employees financial incentives to leave the company voluntarily.
Unionization
The process by which workers form or join a trade union to improve their working conditions.
Corruption
Dishonest or fraudulent conduct by those in power, typically involving bribery.
Computer-Aided Design
The use of software to create, modify, analyse, or optimise a design.
Computer-Aided Manufacturing
The use of software to control machine tools and related machinery.

Questions this document helps with

  • How did M&M's plants face manufacturing inefficiencies?
  • What steps did M&M take to address plant problems?
  • How did unions react to the BPR program at M&M?

Summary written with AI from the document's text.

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